2. Maintenance costs as a percentage of Plant Replacement Value in a World Class Plant is: a) 2% b) 7% c) 9% d) 10% e) 13%
3. Overall Equipment Effectiveness (Rate% x Quality Index% x On-Stream time%) for average domestic plants is approximately: a) 30 b) 50 c) 60 d) 75 e) 90
4. Overall Equipment Effectiveness for World Class Plants is approximately: a) 30 b) 50 c) 60 d) 75 e) 90
5. If the goal is to reduce the Total Operating Cost (repairs + downtime + utilities) of a piece of equipment by $1000 per year, then as a Rule of Thumb, how much money can reasonably be spent to achieve this goal, based on the current cost of capital? a) $1,000 b) $2,000 c) $3,000 d) $8,000 e) $30,000
6. What is the accepted ratio between the cost of making a planned repair and the cost of making an unplanned emergency repair? a) 2:1 b) 3:1 c) 5:1 d) 7:1 e) 10:1
7. How much can a plant save in collateral dollars (downtime, quality, hot shots, overtime, etc.) for each direct maintenance dollar saved? a) 2:1 b) 3:1 c) 5:1 d) 7:1 e) 10:1
8. An effective Planning and Scheduling system is said to improve maintenance productivity by what percentage? a) 12% b) 22% c) 42% d) 52% e) 82%
9. World Class Maintenance typically includes which of these maintenance techniques? a) Condition Monitoring and RCM b) RCM and Value Analysis c) FEMECA and Operator-directed maintenance/TPM d) Condition Monitoring and Operator-directed maintenance/TPM e) Value Analysis and FEMECA
10. Who usually drives World Class improvement initiatives? a) Self-directed Teams b) Divisional Experts c) The Plant Manager d) The Maintenance Manager e) The Production Manager